Reciprocating Pump – Construction and Working , Animation
What is a Reciprocating Pump?
Reciprocating pump is a positive displacement pump where certain volume of liquid is collected in enclosed volume and is discharged using pressure to the required application. Reciprocating pumps are more suitable for low volumes of flow at high pressures.
Components of Reciprocating Pump
The main components of reciprocating pump are as follows:
- Suction Pipe
- Suction Valve
- Delivery Pipe
- Delivery Valve
- Piston and Piston Rod
- Crank and Connecting Rod
- Air Vessel
1. Suction Pipe
Suction pipe connects the source of liquid to the cylinder of the reciprocating pump. The liquid is suck by this pipe from the source to the cylinder.
2. Suction Valve
Suction valve is non-return valve which means only one directional flow is possible in this type of valve. This is placed between suction pipe inlet and cylinder. During suction of liquid it is opened and during discharge it is closed.
3. Delivery Pipe
Delivery pipe connects cylinder of pump to the outlet source. The liquid is delivered to desired outlet location through this pipe.
4. Delivery Valve
Delivery valve also non-return valve placed between cylinder and delivery pipe outlet. It is in closed position during suction and in opened position during discharging of liquid.
A hollow cylinder made of steel alloy or cast iron. Arrangement of piston and piston rod is inside this cylinder. Suction and release of liquid is takes place in this so, both suction and delivery pipes along with valves are connected to this cylinder.
6. Piston and Piston Rod
Piston is a solid type cylinder part which moves backward and forward inside the hollow cylinder to perform suction and deliverance of liquid. Piston rod helps the piston to its linear motion.
7. Crank and Connecting Rod
Crank is a solid circular disc which is connected to power source like motor, engine etc. for its rotation. Connecting rod connects the crank to the piston as a result the rotational motion of crank gets converted into linear motion of the piston.
Strainer is provided at the end of suction pipe to prevent the entrance of solids from water source into the cylinder.
9. Air Vessel
Air vessels are connected to both suction and delivery pipes to eliminate the frictional head and to give uniform discharge rate.
Working of Reciprocating Pump
The working of reciprocating pump is as follows:
- When the power source is connected to crank, the crank will start rotating and connecting rod also displaced along with crank.
- The piston connected to the connecting rod will move in linear direction. If crank moves outwards then the piston moves towards its right and create vacuum in the cylinder.
- This vacuum causes suction valve to open and liquid from the source is forcibly sucked by the suction pipe into the cylinder.
- When the crank moves inwards or towards the cylinder, the piston will move towards its left and compresses the liquid in the cylinder.
- Now, the pressure makes the delivery valve to open and liquid will discharge through delivery pipe.
- When piston reaches its extreme left position whole liquid present in the cylinder is delivered through delivery valve.
- Then again the crank rotate outwards and piston moves right to create suction and the whole process is repeated.
- Generally the above process can be observed in a single acting reciprocating pump where there is only one delivery stroke per one revolution of crank. But when it comes to double acting reciprocating pump, there will be two delivery strokes per one revolution of crank.
Uses of Reciprocating Pump
Reciprocating pump is mainly used for
- Oil drilling operations
- Pneumatic pressure systems
- Light oil pumping
- Feeding small boilers condensate return
Advantages of Reciprocating Pump
1. This pump is self-priming – Not require filling the cylinders by starting.
2. This pump can work in wide pressure range.
3. Priming is not necessary in pump.
4. Provide high pressure at outlet.
5. Provide elevated suction lift.
6. They are use for air also.
Disadvantages of Reciprocating pump
1. Flow is not consistent, so we have to fit a bottle at equally ends.
2. Flow is extremely less and cannot use for high flow process.
3. High wear and tear, so need lot maintenance.
4. Early price is much more in this pump.
5. Additional heavy and large in shape.
6. Low discharging capacity.
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